Automated production lines and intelligent production equipment are widely and deeply applied in multiple fields of the medical industry. 

Here is a detailed introduction:

• Pharmaceutical Production Links
  • Raw Material Transfer: Materials such as traditional Chinese medicine raw materials and chemical powders are usually packaged in sacks. The traditional manual palletizing is inefficient, and workers are at risk of inhaling dust. The Mech-Mind AI vision-guided sack depalletizing system uses Mech-Eye industrial-grade 3D cameras to quickly scan the entire stack of sacks. Combined with AI algorithms, it can accurately extract the edge contours of the sacks and plan the robot's grabbing path in real time, which improves the efficiency of the depalletizing station and ensures the health of workers.
  • Production Line Automation: Pharmaceutical containers such as vials and ampoules are wrapped in transparent films in groups. Manual depalletizing may introduce particles and affect cleanliness, and the film packaging has strong transmittance, making it difficult for traditional vision to capture accurately. By upgrading optical devices and imaging algorithms, Mech-Mind's 3D cameras can effectively capture the stripe signals of transparent and reflective film packages and accurately extract surface features, ensuring the stability and reliability of the depalletizing process.
  • Finished Product Storage and Shipping: When finished medicine boxes are shipped out of the warehouse, they need to be depalletized and distributed according to orders. By deploying 3D cameras with a super-large field of view, the entire incoming stack can be scanned without blind spots, and the orientation of the cartons can be identified, which facilitates the traceability of product information. At the same time, it supports a large number of SKUs, intelligently plans the grabbing path, previews the depalletizing sequence and dynamically optimizes the strategy to avoid stack collapse.
  • Tablet Production: The automatic tablet production line of Shandong Xinma Pharmaceutical Machinery covers links such as feeding, precise weighing and batching, fine granulation, precise tableting, and efficient coating, and integrates core equipment such as AGV transfer units and PAT online monitoring units. Taking tablet detection as an example, traditional manual detection has errors and can only conduct sampling inspections, while the tablet detection all-in-one machine can accurately and real-time measure all data with a detection rate of 100%. The production line can also save about 40% of space and labor costs, and the production cycle is shortened by an average of 40% to 50%.
• Medical Supplies Production Links
  • Wet Wipe Production: In the wet wipe production workshop of Wuhan Zhongsen Medical, automated equipment can produce nearly 50 packs of wet wipes per minute under the control of an intelligent system. The intelligent system accurately dispatches links such as cutting, folding, bagging, sealing, and cartoning. Each production line only needs 3 staff members, and the daily output can reach 30,000 packs. After bagging, the products go through a dynamic weighing detection and automatic detection and rejection device for defective products. High-precision sensors and intelligent algorithms are used to monitor key indicators such as appearance, size, and solution content in real time to ensure product quality.
  • Cotton Tissue Production: Before the transformation of Zhongsen Medical's cotton tissue production line, a semi-automatic production method was adopted, which required more than 30 employees and had a daily output of only over 20,000 packs. After the transformation, full automatic production is realized. The entire production line only needs 3 to 4 people, but the daily output soars to more than 60,000 packs, and the production capacity is doubled.
• Pharmaceutical Packaging and Palletizing Links
  • Application of Palletizing Robots: Huashengkong palletizing robots provide 0-programming intelligent palletizing solutions for pharmaceutical enterprises. Its Pro series and Max series intelligent collaborative palletizing robots, combined with 3D vision technology and connected to the WSC collaborative palletizing robot system, can customize medical product palletizing production lines. After a large pharmaceutical enterprise introduced it, 1 robot replaced 6 manual workers, and it can produce 24 hours a day in a low-temperature environment. The production efficiency of the enterprise has been improved by more than 30%, and at the same time, the drug traceability capability has been enhanced, ensuring product quality.
• Pharmaceutical Distribution Links
  • Medicine Box Picking and Medicine Bag Distribution: In the zero-removal picking link of smart pharmacies, Mech-Mind's AI + 3D vision and all-things grabbing technology can quickly identify disorderly stacked medicine boxes. Facing situations such as basket wall reflection and stacking, the grabbing success rate reaches 99.9%, and the grabbing speed is 800 boxes per hour. For medicine bags, its high-precision 3D vision can scan 3D models in real time, calculate the optimal grabbing surface, and guide robots to complete automatic sorting and distribution, avoiding damage to medicine bags and medicines.